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削加工取代切削液的润滑方式

2024-11-23

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当前车床切削润滑多数都是使用切削液的方式,这种方式会给工作环境造成很大的影响,切削液的处理也是十分繁重的工作,而且还需要投入不少的成本。车床微量油雾润滑技术有效的解决了上述问题。

车床加工中背吃刀量、进给量、切削线速度都是能够影响加工质量和加工效率的因素。为了改善切削液对加工环境和车床维护的影响,研究车床应用微量油雾润滑技术就很有必要。

这种润滑方式的优点有:

1、机床不需要考虑防止渗漏的防护设计,对机床电器系统有很好的保护,可提高电器系统的寿命及降低维护成本;

2、可节省占地空间;

3、可获得更好的加工质量及更高的加工效率;

4、可提高刀具的加工寿命。

微量润滑装置分为两种:油雾润滑装置和油气润滑装置。油雾润滑将植物油雾化成微米级颗粒后通过外置式喷嘴或者通过刀柄内冷通道直达切削区域的润滑方式。油气润滑是将少量的润滑油精确计量的方式给出,通过压缩空气带到喷嘴再由压缩空气将润滑油撕裂成雾状颗粒喷射到切削部位的润滑方式。这样的润滑方式由于润滑油量消耗低,所以使用车床微量润滑方式能够实现很高的线速度。油雾和油气的区别在于油雾的响应时间迅速,二者都是以压缩空气作为输送媒介,所以压缩空气压力的大小和稳定性直接影响车床微量油雾润滑装置良好运行。车床微量油雾润滑系统的气源压力要求在5-7bar,当气源压力提高至8-10bar时能获得更好的雾化百分比率,油雾输送能力大大加强。

如果数控车床的刀盘喷嘴只需要根据实际需求量更改其喷嘴内孔直径即可实现从切削液润滑向微量油雾润滑的转变,并且能降低油品的消耗量,带来更高的经济价值。

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