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五分钟, 教你处理振动筛常见问题!

2024-01-30

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振动筛的分类方式较多(可参考下图),我们常用的有电磁振动筛、圆振动筛、直线振动筛等,后两者均属于惯性振动筛,也就是我们习惯简称的振动筛。在日常生产中,振动筛会遇到各种各样的问题,如筛分质量差、轴承过热、声音异常、技术指标有误等等。

震动筛在日常使用过程中,需要定期对设备进行检查和保养,这样可以延长设备的使用寿命,提高设备的生产效率。

下面介绍一下日常保养注意事项:

1、震动筛虽然无需润滑油,每年仍然需要大修一次,更换衬板,对两道筛面进行修整等。粒子混合机小型混合机振动电机要拆下检查,并给电机轴承换油,如果轴承损坏,则要更换。  

2、筛格应该经常取出,定期检查筛面是否破损或凹凸不平,筛孔是否堵塞等。

3、建议制作支撑架,以挂吊备用筛面。 

4、经常检查密封条,发现磨损或有缺陷应该及时更换。   

5、每班检查筛格压紧装置,如有松动则应压紧。   

6、每班检查进料箱的连接是否松动,如果间隙变大,引起碰撞,会使设备破裂。  

7、每班检查筛体支撑装置,观察中空橡胶垫有无明显变形或者脱胶现象,当橡胶垫破损或者过渡压扁时,应同时更换两块中空橡胶垫。

为防止振动筛经常坏,筛分机的维护检修应由专职人员进行。应进行周检、月检和年检。这样可以延长筛子寿命!

周检

检查激振器及各部分螺栓是否松动,检查筛面是否松弛和破损,以及筛孔是否过大,发现问题应该及时处理。

月检

检查筛框构件本身或焊接处有无裂纹。如有裂纹应清理表面。在裂纹末端钻孔Φ5mm,铲出坡口并预热后补焊,应确保焊透,焊后将焊缝磨平,再加上补强板。为了避免应力集中,不允许自行筛框上进行气割开孔和焊接附件。

年检

应对激振器大清洗检修。拆卸时应注意轴承内圈与本轴承体做同一标记,严防清洗后装配时将内圈与原轴承搞错,须对号入座,以保持轴承的原有游隙。如发现轴承点蚀,应对整套轴承更换。更换轴承时,先对原轴承内圈预热,将其从主轴上取下,再将新轴承内圈用油加热至80°-100°后装入主轴,重新装配时,要注意两侧激振器的偏心块要保持同一相位。

(来源:网络)