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Taper roller bearing|Deep groove ball bearing|Angular contact ball bearing|Self-aligning roller bearing|Cylindrical roller bearing|Jingzhou Bearing

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浅析砼泵润滑系统在砼泵中应用

2024-01-09

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稀油润滑采用液压系统中液压油来润滑轴承装置。系统采用一双线分配器,接入分配阀驱动油缸的油路中,分配阀每换向一次,双线分配器动作一次,把液压油注入各润滑点。该润滑方式具有无需维护,故障极少等特点。稀油润滑采用的是系统中的液压油,而系统中的液压油有一个使用寿命问题,因此采用稀油润滑可逐步更新液压油,使其废物利用,是一个降低使用成本的好方法。但是由于液压油的粘度相对于润滑脂较低,向密封室外排挤水泥砂浆侵入的能力较差,因此采用此润滑装置的轴承部件寿命相对于润滑脂润滑的部位要低一些。

稀油自动润滑加手动润滑脂辅助润滑,绝缘梯子这种润滑方式是在上述稀油润滑基础上加配一套手动润滑脂润滑中心。其主要工作原理是在泵送作业时稀油润滑中心不断地向轴承部位注入液压油来润滑润轴承,每隔一段时间再由操作者操作手动干油泵,向轴承部位压注润滑脂,其目的是加大轴承部位的润滑油粘度,同时大量的润滑脂将已浸入密封腔的水泥砂浆排挤到密封腔外,达到延长轴承部位寿命的目的。这种润滑方法综合润滑脂润滑和稀油润滑的优点,具有使用成本低、故障少、维护简单、使用寿命长等特点。

综上所述,砼泵润滑系统在砼泵的使用寿命、使用成本中占有重要地位。润滑脂润滑系统虽然延长了磨擦部位的使用寿命,但润滑脂使用成本高,故障率也较高;稀油润滑系统虽然润滑油使用成本低,系统维护简单,但由于磨擦部位使用寿命较低,加大了砼泵的维修量。因此从目前来说,稀油自动润滑加手动润滑脂辅助润滑是砼泵较为理想的润滑系统,但是延长磨擦部位使用寿命的途径,不应是靠消耗润滑油,而应该在密封的设计与选用、轴承及轴的制造质量等方面多下功夫,以使我国砼泵整体质量提高到一个新的水平。

(来源:中国水泥机械网)